论文标题

使用AI和动态模拟的软传感器和过程控制

Soft Sensors and Process Control using AI and Dynamic Simulation

论文作者

Kubosawa, Shumpei, Onishi, Takashi, Tsuruoka, Yoshimasa

论文摘要

在化学厂的运行过程中,必须始终保持产品质量,并且应最大程度地减少规范产品的生产。因此,必须测量与产品质量相关的过程变量,例如工厂各个部分的材料的温度和组成,并且必须根据测量结果进行适当的操作(即控制)。一些过程变量(例如温度和流速)可以连续,瞬间进行测量。但是,其他变量(例如组成和粘度)只能通过从植物中抽样物质后进行耗时的分析来获得。已经提出了软传感器,用于估算从易于测量变量实时获得的过程变量。但是,在未记录的情况下(外推)构建的常规统计软传感器的估计精度可能非常差。在这项研究中,我们通过使用动态模拟器来估计植物的内部状态变量,该模拟器可以根据化学工程知识和人工智能(AI)技术估算和预测未记录的情况,称为强化学习,并建议将植物内部状态变量作为软传感器作为软传感器。此外,我们使用此类软传感器和方法来描述植物运行和控制的前景,以及为提出的系统获得必要的预测模型(即模拟器)的方法。

During the operation of a chemical plant, product quality must be consistently maintained, and the production of off-specification products should be minimized. Accordingly, process variables related to the product quality, such as the temperature and composition of materials at various parts of the plant must be measured, and appropriate operations (that is, control) must be performed based on the measurements. Some process variables, such as temperature and flow rate, can be measured continuously and instantaneously. However, other variables, such as composition and viscosity, can only be obtained through time-consuming analysis after sampling substances from the plant. Soft sensors have been proposed for estimating process variables that cannot be obtained in real time from easily measurable variables. However, the estimation accuracy of conventional statistical soft sensors, which are constructed from recorded measurements, can be very poor in unrecorded situations (extrapolation). In this study, we estimate the internal state variables of a plant by using a dynamic simulator that can estimate and predict even unrecorded situations on the basis of chemical engineering knowledge and an artificial intelligence (AI) technology called reinforcement learning, and propose to use the estimated internal state variables of a plant as soft sensors. In addition, we describe the prospects for plant operation and control using such soft sensors and the methodology to obtain the necessary prediction models (i.e., simulators) for the proposed system.

扫码加入交流群

加入微信交流群

微信交流群二维码

扫码加入学术交流群,获取更多资源