论文标题
基于多通道传感器数据融合的实时故障检测和过程控制
Real-Time Fault Detection and Process Control Based on Multi-channel Sensor Data Fusion
论文作者
论文摘要
工业过程中获得的传感器信号包含丰富的信息,可以分析这些信息,以促进对过程的有效监控,对系统异常的早期检测,快速诊断故障根本原因以及智能的系统设计和控制。在许多机电系统中,可以通过高阶阵列(紧张数据)表示多个信号(即多通道数据)。多通道数据具有高维且复杂的互相关结构。开发一种考虑不同传感器通道之间相互关系的方法至关重要。本文提出了一种基于不相关的多线性判别分析的新过程监视方法,该方法可以有效地对多通道数据进行建模,以实现与其他竞争方法相比,实现了出色的监视和故障诊断性能。所提出的方法直接应用于高维度紧张数据。提取功能并将其与多元控制图组合在一起,以监视多通道数据。通过模拟和实际案例研究证明了所提出的方法在快速检测过程变化方面的有效性。
Sensor signals acquired in the industrial process contain rich information which can be analyzed to facilitate effective monitoring of the process, early detection of system anomalies, quick diagnosis of fault root causes, and intelligent system design and control. In many mechatronic systems, multiple signals are acquired by different sensor channels (i.e. multi-channel data) which can be represented by high-order arrays (tensorial data). The multi-channel data has a high-dimensional and complex cross-correlation structure. It is crucial to develop a method that considers the interrelationships between different sensor channels. This paper proposes a new process monitoring approach based on uncorrelated multilinear discriminant analysis that can effectively model the multi-channel data to achieve a superior monitoring and fault diagnosis performance compared to other competing methods. The proposed method is applied directly to the high-dimensional tensorial data. Features are extracted and combined with multivariate control charts to monitor multi-channel data. The effectiveness of the proposed method in quick detection of process changes is demonstrated with both the simulation and a real-world case study.