论文标题

通过对3D激光扫描的深度学习分析,微电子附着的故障诊断

Fault Diagnosis in Microelectronics Attachment via Deep Learning Analysis of 3D Laser Scans

论文作者

Dimitriou, Nikolaos, Leontaris, Lampros, Vafeiadis, Thanasis, Ioannidis, Dimosthenis, Wotherspoon, Tracy, Tinker, Gregory, Tzovaras, Dimitrios

论文摘要

制造微型印刷电路板(PCB)中的一个常见缺陷来源是在液晶聚合物(LCP)底物上的硅模具或其他可线粘结组件的附着。通常,在附着之前将导电胶分配给由于不足或过量胶引起的缺陷。电子行业的当前实践是检查人类操作员的沉积胶水,该过程既耗时又效率低下,尤其是在错误率很高的预生产运行中。在本文中,我们提出了一个系统,该系统通过准确估计固定前后的胶水沉积物的体积来自动化故障诊断。为此,部署了一个模块化扫描系统,该系统会产生高分辨率点云,而胶水体积的实际估计由(R)Egression-NET(RNET)(3D卷积神经网络(3DCNN))执行。 RNET的表现优于其他深层体系结构,并且能够直接从胶水沉积物的点云中直接估算体积,或者在每个模具周围只能看到一小部分的胶水时,更有趣的是死亡附件后。在操作条件下评估了整个方法,其中提议的系统在不延迟制造过程的情况下实现了准确的结果。

A common source of defects in manufacturing miniature Printed Circuits Boards (PCB) is the attachment of silicon die or other wire bondable components on a Liquid Crystal Polymer (LCP) substrate. Typically, a conductive glue is dispensed prior to attachment with defects caused either by insufficient or excessive glue. The current practice in electronics industry is to examine the deposited glue by a human operator a process that is both time consuming and inefficient especially in preproduction runs where the error rate is high. In this paper we propose a system that automates fault diagnosis by accurately estimating the volume of glue deposits before and even after die attachment. To this end a modular scanning system is deployed that produces high resolution point clouds whereas the actual estimation of glue volume is performed by (R)egression-Net (RNet), a 3D Convolutional Neural Network (3DCNN). RNet outperforms other deep architectures and is able to estimate the volume either directly from the point cloud of a glue deposit or more interestingly after die attachment when only a small part of glue is visible around each die. The entire methodology is evaluated under operational conditions where the proposed system achieves accurate results without delaying the manufacturing process.

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